Aquaculture 2022

February 28 - March 4, 2022

San Diego, California

FACILITY DESIGN ELEMENTS THAT ENHANCE BIOSECURITY AND FOOD SAFETY WITHIN LAND-BASED AQUACULTURE FACILITIES

Rick Elyar*, Business Manager at Hansen-Rice, Inc., relyar@hansen-rice.com

 1717 E. Chisholm Drive Nampa, ID 83687

 



 Food Safety and Biosecurity are two  critical design elements  widely addressed within sea food processing and land-based aquaculture facilities and equipment. According to recent data from the Centers for Disease Control and Prevention, about 48 million people get sick, 128,000 are hospitalized, and 3,000 die each year from foodborne diseases . Beginning with the American Meat Institute’s (AMI) Design Task Force in 2002 and later supported by the 2011 Food Safety Modernization Act (FSMA) , the Principles of Sanitary Design were  developed to  prevent problems rather than react after they occur . These best practices provide strong motivation to implement sanitary design and lower operating costs. Facilities utilizing the best hygienic design standards can be cleaned faster, with fewer chemicals, less labor, and lower wastewater treatment costs. In many similar operations, yields improve while product and waste reduce, so higher asset utilization results and product safety is enhanced.

These critical design elements apply to the  design and construction of any land-based aquaculture facility , especially those considering integrating  a  downstream  seafood processing operation . These elements are summarized as:

  1. Design the property to facilitate biosecurity, sanitary conditions, and defense against  the intentional adulteration of products.
  2. Create a linear  product flow in the facility.
  3. Create  hygienic zones of risk with secure entry requiring disinfection.

 

4.                        Control the movement of personnel and material flows to reduce cross-contamination.

5.                       Control water accumulation.

6.                        Control  the room temperature and humidity.

7.                        Control  the r oom airflow and air quality.

8.                       B uilding envelope supports sanitary conditions.

9.                       Integrate RAS and other equipment into a  spatial design  that provides accessible maintenance, cleaning, and sanitation to microbiological levels.

10.                       Utilize construction  methods that facilitate sanitary conditions and building materials made of compatible materials.

11.                       Design u tility  systems  that prevent contamination and harbourage areas for bacteria and moisture to collect.

Keywords:                         seafood safety and security, best aquaculture practice,  land-based aquaculture,

food processing, food safety, biosecurity